Cement
Monitoring for cement kilns and grinding units – stack gas emissions, dust, mercury and process gas, built for hot, dusty and moist conditions.
Overview
Cement production combines high-temperature kilns with heavy dust loads, making emission monitoring demanding. Instruments must handle dust, moisture and heat while delivering continuous, reliable data.
Monitoring needs
Stack monitoring of SO₂, NOx, CO, CO₂, O₂ and dust from kilns and coolers, particulate monitoring at bag filters and ESPs, mercury where required, and flue gas flow and moisture.
How GPIPL helps
Cold-dry and hot-wet CEMS, heated sampling probes with purge for dusty gas, dust monitors, flow monitors and on-site stack testing – with installation, calibration and AMC.
Relevant solutions
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Continuous Emission Monitoring Systems (CEMS)
Complete, compliance-ready CEMS for industrial stacks – gas analyzers, dust monitors, flow measurement, sampling and data acquisition, designed, manufactured, installed and supported by GPIPL.
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Dust & Opacity Monitoring
Continuous dust and particulate monitoring for stacks and ducts – in-situ laser back-scatter, extractive forward-scatter for wet flue gas, and total particulate flow measurement.
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Stack Emission Monitoring & Testing
On-site stack emission measurements with portable FTIR and flue gas analyzers – for compliance checks, performance tests, CEMS verification and pollution source investigation.
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AMC & Maintenance
Annual maintenance contracts, preventive maintenance and fast after-sales support that keep monitoring systems accurate, available and compliant.
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Ambient Air Quality Monitoring
Continuous ambient air quality monitoring stations and analyzers for SO₂, NOx, O₃, NH₃, particulates and VOCs – from single analyzers to complete CAAQMS and micro-monitoring networks.
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Calibration & Testing
Calibration and testing of gas analyzers, dust monitors and environmental instruments under the supervision of qualified engineers using traceable national standards.
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Environmental Data Acquisition (DAS)
Data acquisition systems that collect, store and transmit data from analyzers, dust monitors and flow monitors – the backbone of every CEMS and CAAQMS.
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Industrial Gas Analysis
Online, portable and FTIR gas analyzers for flue gas, process gas and emission monitoring – TDLAS, DOAS, UV-DOAS, FTIR, chemiluminescence and UV fluorescence technologies.
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Installation & Commissioning
Professional installation and commissioning of CEMS, analyzers and monitoring stations – from site survey and mounting to start-up, testing and data connectivity.
Relevant products
Hot-Wet CEMS
CEMS (Hot-wet) – Z-55i Ein
Model Z-55i Ein
Z-55i Ein hot-wet extractive CEMS measuring SO₂, NOx, CO, CO₂ and O₂ in real time, keeping the sample hot to prevent condensation and protect accuracy.
Cold-Dry Extractive CEMS
Flue Gas Analyzer (Cold-Dry Type) – CEMS Monitoring Solution
Cold-dry flue gas analyzer supplied as a complete CEMS for industrial stacks, measuring SO₂, NOx, CO, CO₂ and O₂ with real-time data transmission to regulators.
Sampling Probes & CEMS Components
Z-74i Ein – Heated CEMS Sampling Probe
Model Z-74i Ein
Z-74i Ein heated CEMS sampling probe with ceramic filter and internal/external purge, built for hot, dusty, humid and corrosive flue gas (sampling up to 600 °C).
Dust & Particulate Monitoring
Continuous Dust Emission Monitoring System (Dust Monitor)
Model Z-17iEin
Z-17iEin laser back-scatter dust monitor for continuous particulate measurement in stacks and ducts (0–500 mg/m³, up to 10 g/m³ custom), IP65, 4–20 mA / RS485.
Dust & Particulate Monitoring
Stack Total Particulate Flow (TPF) Monitoring System
Model Z-23Ein
Z-23Ein stack total particulate flow (TPF) monitoring system for continuous, real-time particulate emission monitoring, with 4–20 mA, RS-485 Modbus RTU and optional Ethernet.
Temperature & Humidity Sensors
Humidity Module – Zr Z-18iEin
Model Zr Z-18iEin
Zr Z-18iEin zirconia humidity and oxygen analyzer for continuous measurement of H₂O and O₂ in high-temperature flue gas, IP65, with RS-485 Modbus.